Prevent Turbine Failures with Expert Engineering Analysis!

Component Failure and Life Analysis Maintains Superior Equipment Performance and Avoids Costly Downtime

Minimize downtime with effective root cause analysis
Plan maintenance activities based on component life analysis
Optimize performance with design and material recommendations
Prevent Gas Turbine Failures
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Stop Turbine Failures Before They Start

Unplanned gas turbine breakdowns can be costly and disruptive, causing significant downtime, revenue loss, and endless frustration. These unexpected failures don’t just halt operations—they leave you reacting to problems instead of preventing them. Liburdi Turbine Services offers a solution with advanced Component Failure and Life Analysis. Using cutting-edge techniques, our experts quickly identify the root causes of failures, minimizing downtime and preventing repeat issues. Our proactive Component Life Analysis helps you strategically plan maintenance during scheduled downtimes, saving money and keeping operations smooth. Don’t let breakdowns control your business—trust Liburdi to keep your equipment running at its peak.

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Integrated Problem-Solving

Our team offers a unified approach to analyzing gas turbine failures, bringing diverse skills for holistic solutions.

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Computerized Analysis

We use advanced programs for precise, data-driven insights, helping you make informed decisions on gas turbine parts.

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Metallurgical Insight

We examine hot gas components thoroughly, providing detailed insights for cost-effective repair or replacement.

Prevent Breakdowns with Advanced Gas Turbine Failure Analysis

Liburdi's expert engineering team specializes in gas turbine repair, combining deep expertise in engine design, aerodynamics, metallurgy, and more to deliver comprehensive performance solutions. Our failure analysis services identify root causes of turbine issues, providing customized strategies to prevent future breakdowns and extend component life. Utilizing advanced tools for stress analysis, flow dynamics, and rotor optimization, we ensure your gas turbine operates at peak performance.

Liburdi engineers working in a laboratory

Advanced Metallurgical Insights for Hot Gas Path Components

At Liburdi, we specialize in maximizing the service life of your hot gas path components through advanced metallurgical examination. Our process goes beyond simple damage assessment—we quantify material degradation and deliver precise, cost-effective recommendations for repair or replacement. With industry-leading techniques featured in "Gas Turbine Blade Life Assessment and Repair Guide," we set the standard for turbine reliability and performance. Continuously refining our methods, we provide actionable insights that save costs, extend component life, and ensure optimal turbine operation.

Accurate Insights for Long-Lasting Gas Turbine Performance

Liburdi sets a new standard in gas turbine repair and maintenance with a cutting-edge approach to disc life assessment. While blades and vanes face extreme heat and corrosion, turbine discs endure intense stress loads that are critical to reliable operation. Our advanced mechanical design methodology, featuring finite element stress analysis, provides precise calculations of disc life expectancy—outperforming outdated life estimation methods. By choosing Liburdi, you ensure accurate insights that extend turbine component life, reduce maintenance costs, and improve the long-term reliability of your gas turbine systems.

finite element stress of a gas turbine blade

FAQ

What benefits can I get from a metallurgical life analysis of a gas turbine blade?

For the same reasons that it’s wise to get a regular check up with your doctor, a life analysis is an evidence-based approach to determination of:

  • The life limiting factor(s) for the blade set
  • Whether there are operational factors (fuel and air quality, firing temperature, cycling behaviour)influencing the life expectancy of the blade set.
  • Whether the parts are serviceable in their existing condition or can be life extended through repair
  • The repair scope required to return parts to service.
How many blades are needed for destructive examination in a life analysis?

Typically, only a single part is required for destructive testing; a blade which has irreparable damage can be selected to avoid destruction of another wise repairable blade. Analysis of additional blades may be necessary if a blade set has a multiple populations, but only if the populations of a similar vintage – analysis of the oldest blade group can often suffice.

Why are different methodologies taken with determining the remaining life of a turbine disk, as compared to a blade?

Turbine disks operate at temperatures below which metallurgical degradation is evident. Cracks can develop over time, however, so determining safe operating intervals beyond OEM life limits requires determination of the disks operating conditions (stress and temperature) through finite element analysis (FEA) and estimations of cracks growth rates under these conditions, using the principals of fracture mechanics. Safe operating intervals can then be established, based on the expected time for cracks to grow from a detectable size to a critical size.