Improve Durability, Reduce Gas Turbine Maintenance Costs, and Enhance Efficiency with our Thermal Spray, Slurry Diffusion, and Vapor Deposition Coatings
Struggling with outdated, costly, and environmentally damaging coating processes like pack, CVD, and electroplating? These traditional methods limit flexibility, increase operational costs, and make it harder to meet sustainability goals, leaving your business at a disadvantage. Liburdi Turbine Services’ REACH-compliant LSR™ advanced gas turbine coating technology is the solution. Flexible, cost-effective, and eco-friendly, the LSR™ process delivers superior aluminide coatings for nickel, cobalt, and iron-based alloys, providing oxidation resistance and microstructures that rival or surpass traditional methods. Simplify your application process, reduce environmental impact, and future-proof your operations with LSR™—the smarter, greener choice for modern turbine maintenance.
LSR™ coatings boost engine performance, extend component life, and enhance turbine durability with superior protection.
Cut costs and boost profitability with Liburdi's LSR™ coatings, delivering efficient turbine maintenance that keeps more money in your pocket.
LSR™ coatings offer a sustainable alternative to pack, CVD, and electroplating for eco-conscious companies.
At the core of coating protection is beta phase aluminum, forming a stable oxide layer to resist oxidation and corrosion. LSR™ Al and LSR™ SiAl coatings excel in maintaining beta aluminum, outperforming standard slurry aluminides with advanced elements like Silicon and Chromium for superior durability. Proven in real-world operations, LSR™ coatings deliver peak performance and long-term turbine protection.
The LSR™ process delivers aluminide coatings with engineered microstructures that enhance resilience and efficiency. Optimized diffusion cycles and elements like Silicon and Chromium create stable layers that resist oxidation and corrosion, ensuring durability, extended component life, and peak turbine performance in demanding conditions.
The LSR™ process offers unmatched flexibility with elements like Palladium, Chromium, and Platinum, enhancing internal and external surfaces for superior oxidation and corrosion resistance. With precise customization, multi-coating solutions, and eco-friendly innovations, LSR™ coatings set the standard for durable and efficient turbine protection.
Yes, APS coatings must be stripped before heat treatments and life-rejuvenating repairs. This ensures the alloy can withstand the high temperatures required to restore its mechanical properties and allows for proper adhesion of the new coating.
It depends, on the type of repair to be performed along with the existing condition of the parent material and coatings.
Feeling the heat of turbine component wear and corrosion? Liburdi has the solution! Our Air Plasma Spray Coating (APS) acts as a thermal barrier, while High Velocity Oxy-Fuel (HVOF) tackles critical environmental demands. Say goodbye to generic coatings – we customize formulations to conquer your specific operating challenges. No more suffering from premature wear and corrosion headaches. Liburdi's meticulously crafted NiCrAlY, NiCoCrAlY, CoNiCrAlY, and CoCrAlY compositions provide the relief you need. Upgrade your turbine performance with us today and leave those worries behind!
Liburdi's coatings extend gas turbine component lifespan, reducing costly downtime and premature replacements.
Our Air Plasma Spray Coating (APS) and High Velocity Oxy-Fuel (HVOF) coatings act as thermal barriers and enhance critical component performance.
No more one-size-fits-all. Liburdi's formulations tailor to your turbine's unique needs, saving time and money.
Unlock the potential of your gas turbine with our APS coatings. These coatings serve as thermal barriers and are indispensable for protecting hot section components like blades, vanes, transitions, and combustor parts. Unlike generic solutions, Liburdi offers a diverse range of formulations tailored to your specific operating environment. Say goodbye to the one-size-fits-all approach and embrace coatings designed to optimize your turbine's performance.
When it comes to critical components like turbine blades, density and adhesion matter. That's where our HVOF coatings come into play. These coatings are meticulously crafted to deliver higher density and superior adhesion. Liburdi selects coating formulations from a wide spectrum of chemical compositions, including NiCrAlY, NiCoCrAlY, CoNiCrAlY, and CoCrAlY. The result? Unmatched durability in oxidation and corrosion resistance, ensuring your turbine operates at peak efficiency and reliability.
In a world of generic solutions, Liburdi stands out with coatings tailored to your turbine's unique needs. Our APS and HVOF coatings aren't just solutions; they're pathways to enhanced gas turbine performance, longevity, and reliability. Say goodbye to compromises and hello to excellence with Liburdi's precision coatings.
Choosing coatings tailored to specific plant requirements is crucial, as the standard OEM coating, inherently a compromise, may not align optimally with the unique needs of your plant, including fuel, environmental considerations, and operational goals. Post-service metallurgical analysis plays a key role in evaluating whether an alternative coating would prove more effective. Leveraging Liburdi's expertise ensures the adept selection of the most suitable coating for each application and environment. In instances of peaking applications, a distinct coating is preferred for enhanced protection and extended component life, effectively preventing issues such as coating cracking and airfoil damage.
Diffusion coatings use up the base material as part of the coatings. You have to consider that during repair you'll loose wall thickness. Overlay coatings are an addition on top of the base material. During repair the integrity of the parts is less compromised.
The metallic coatings are oxidation and corrosion resistant. The ceramic coatings provides thermal resistance and are always used in conjuction with a metallic undercoating.
Yes. Hard facing coatings like CrC are used throughout the turbine to prevent fretting.
Imagine the pain of battling erosion on airfoils, hindering your engine's performance and longevity. But there's a solution – Liburdi's RICTM "Reactive Ion Coating." This innovative ceramic film not only safeguards airfoils on both new and overhauled components but can also be stripped and reapplied as needed. With a glass-like, super-polished surface finish measuring just 6μin, you can expect up to 1% improved Specific Fuel Consumption (SFC) and a remarkable hardness exceeding 3000 HV in a nano-layered ceramic film. That's not all – our new Gen III coating takes things even further by offering an astonishing ASTM Salt Fog corrosion resistance of over 400 hours, drastically enhancing erosion resistance, and extending the coating's lifespan five to ten times longer than the current standard. Say goodbye to airfoil degradation and supply chain issues and hello to optimal compressor performance and longevity, making it a smart choice for turboprop, turboshaft, and turbofan engines.
Liburdi's RICTM coating boosts fuel efficiency by up to 1%, optimizing turbine performance.
Liburdi's 3000 HV ceramic film extends airfoil and compressor life. It can be reapplied as needed.
Gen III coating outlasts traditional coatings with 400+ hours in ASTM Salt Fog tests.
Experience the cutting-edge RICTM process – a high-tech method that uses plasma-assisted electron beam evaporation for depositing durable coatings, such as Titanium Nitride, onto gas turbine compressors. Designed to combat harsh environments filled with volcanic ash, calcium carbonate, silica, and alumina sand particulates, this innovation is your engine's best friend. It aims to triple your engine's lifespan by providing a formidable defense against wear and corrosion, ensuring your components stay strong and durable for longer.
Meet GENIII EB-PVD erosion coating, Liburdi's cutting-edge thermal spray tech. Elevate your gas turbine compressor's performance with superior erosion and corrosion protection. GENIII is compatible with various alloys, retains key component features, resists fouling, and reduces engine wash frequency. The result? Lower EGT margins and up to 1% improved SFC when paired with Liburdi's LSP super polishing process, boosting engine life and efficiency.
With over two decades of pioneering the Reactive Ion Coating (RICTM) process, Liburdi Turbine Services is your trusted partner in gas turbine protection. Our RICTM technology extends engine service life by up to threefold, with the latest GENIII EB-PVD erosion coating offering exceptional erosion and corrosion resistance while retaining critical geometry features. Serving both commercial and military applications worldwide, Liburdi ensures peak turbine performance.
Most stainless steels, Nickle, and Titanium alloys can be coated with Liburdi's RICTM Coating.
RICTM coatings can be stripped from Stainless Steel, Nickel, and Cobalt alloys. RICTM coatings can not be easily stripped from Titanium.
Typically RICTM coatings will extend the life of compressor components by 2 to 10 times. However, this depends on many factors including part type, engine design, and operating environment.
